Automation Solutions

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Industrial Automation System Warehouse Datalogging System for Pharmaceutical Company Our client has a large warehouse with 18 movable racks used for storage of finished goods.For quality of the stored goods, as well as regulatory purposes, it is required to measure and record the humidity and temperature at several points on each of the racks. The customer required continuous datalogging of the RH+T on a central server running a 21 CFR Part 11 compliant SCADA software, the calculation and display of the Mean Kinetic Temperature and an Industrial PC (IPC) on the shopfloor to permit local SCADA operation. Radix provided a turnkey solution, including installation, cable laying, etc. As manufacturers of the RH+T transmitters, the Automation System (including SCADA) as well as the control panel, Radix provided a highly integrated and cost-effective solution.

• Relative Humidity and Temperature (RH+T) transmitters (SC807) placed at 3 different points and heights in each rack.

• 4 to 20 mA signals from 2-wire transmitters connected to Analog Input Modules with universal input (Radix model SCM201) fitted in a Control Panel located in the warehouse

• Use of SCM201 modules instead of PLC resulted in significantly reduced system cost

• Certified and licensed 21CFR Part 11 compliant SCADA Elipse E3 (300 tag) with non - tamperable database

• Touch-screen Industrial PC (IPC) provided in the warehouse

• Ethernet connection from SCADA server to IPC in warehouse for SCADA Remote Viewer - this allows access and operation of all SCADA functions remotely

• 4" large LED indicator to display MKT in the warehouse

• Radix manufactured the following products for this system

  • Humidity Temperature Transmitters SC807

  • Analog Input Module SCM201

  • 4" LED display for MKT display - RS485 MODBUS RTU slave

  • Data Acquisition Control Panel housing the SCM201 units, the IPC, etc

  • Signal and communication cables

• Radix scope of site work included

  • Installation of RH+T transmitters on the 10 metre high racks

  • Cable laying and termination

  • Commissioning

Additional Information:

• Item Code: Autoproject5
• Pay Mode Terms: T/T (Bank Transfer)

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BMS System for Clean Room

BMS System for Clean Room: Our client- a major manufacturer of pharmaceutical drugs, needed a Building Management System (BMS) to monitor the conditions of all areas and equipment of the facility. Adherence to strict conditions of the US FDA’s 21CFR Part11 within all units of the manufacturing facility is imperative in the production of pharmaceuticals drugs. Radix as manufacturers of sensors and as providers of SCADA solutions understood this need of our client and provided a turnkey solution.The BMS monitored all major units of the plants : manufacturing line, warehouse, packing, quality control.Radix provided Radix-make sensors (Hawkeye) to monitor and display humidity, pressure and temperature across all these units. The BMS also integrated utility equipment like air handling units and water systems.

• Comprehensive Integration of production line equipment, utility equipment and Radix sensors

• Real time clock based ON-OFF scheduler for 27 air-handling units

• Provision to set real time clock in room display units (Hawkeye)

• Mimic for users to identify instruments and respond quickly

• Individual and group data and trends for all instruments

• 21 CFR compliant SCADA

   

   

Additional Information:

• Item Code: Autoproject2
• Minimum Order Quantity: 1 Piece(s)

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• Relative Humidity and Temperature control with Auto, Manual and Maintenance modes

• Online UPS-based system for uninterrupted system control

• HMI to view indoor and outdoor temperature as well as to enter set points and operate various controls in maintenance mode

• Desk Control Panel with necessary pushbuttons and selector switch for manual controls in case of PLC failure

Additional Information:

• Item Code: Autoproject3
• Minimum Order Quantity: 1 Piece(s)
• Pay Mode Terms: T/T (Bank Transfer)

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rSCADA is Radix made SCADA is an integrated and full-featured SCADA software developed by Radix.It enables monitoring critical equipment parameters, 24/7 in real time and offline to generate instant notifications/alert or indication about any potential threats to prevent your system.

rSCADA has been developed considering requirements of Pharmaceutical Industry.Compatibilty with the standards of 21CFR Part 11 makes rSCADA highly secure and reliable against any manupulation and tampering of data.Multiple successful US FDA inspections are testimony of our commitment to the latest regulations.

Specially designed 'Analytical reporting',rSCADA provides reports on hourly, daily and monthly basis for data analysis.It facilitates analysis by allowing user to customised reports on the fly and provides features like zoom, trim etc for detailed analysis.

Designed to work as a completely plug and play system, rSCADA offers a fast turnaround time and ensures projects get completed on time, always.Its intutive user interface has been developed to reduce the learning time of the end users, thus drastically reducing training needs.

Radix's experienced support team is available to solve any queries/issues faced by the customer.
Features

• Single solution that can grow with you to save time and money
• Easy to read display
• Configurable over Internet
• Flexible trending facility : Real-time, Historical and Group-wise
• Powerful reporting engine - for data analysis by time, zone, machine etc.
• Comprehensive user management (create, delete, monitor,access) for different users.
• Multiple Remote Viewers
• Offline recording facility to take care of communication failures
• Compatible with multiple brands & types of equipment (supported by Modbus protocol)
• Immediate notification by means of Email / SMS Module
• Expandable to any number of instruments / tags
• Soft alarms provided
• Compliance with 21 CFR Part 11 with respect to electronic records
• Audit trail recording
• Non editable report generation
• Native support for entire Radix Instruments range
• Connectivity to Third Party Devices (Microsoft ODBC)
• Connectivity to SAP or Any Third Part ERP
• Customization as per client requirements

Additional Information:

• Item Code: rscada
• Minimum Order Quantity: 1 Piece(s)

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Servo-based Cut-to-Length System for Slicing Machine is provided to our client, an OEM of machinery for the adhesive manufacturing industry, needed a low-cost automation solution to accurately cut adhesive tape & increase the production rate of a slicing machine.

The adhesive tape in its raw form is a long wrapped piece, which needs to be cut into standardized lengths.

Manually performing this operation requires constant vigil of the operator, even more so if there are multiple standard lengths to be cut in a single pass of the slicing machine.

Manual operation leads to errors and a slower rate of production. Radix provided an automated solution for the slicing machine incorporating features to cut multiple standard lengths and an easy-to-comprehend interface for the convenience of the operator.

The system was servo-based with Delta Servo, PLC and HMI.

• PLC and Servo-based system for faster and accurate output

• Easy and operator-friendly system

• Low cost automation solution

• Touch Screen HMI for change of value for cuts and size

• Increased production throughput

Additional Information:

• Item Code: Autoproject6

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Screw Conveyor System Automation

Client required Screw Conveyor System Automation of a material handling unit comprising of 6 conveyors. Manual operation was resulting in loss of production and time as well as making it difficult to conduct root cause analyses when troubleshooting. Automation of the conveyors had to allow sequential operation of the conveyors such that material flow was stable without any backlogs or blockages.Radix provided a single control system allowing sequential and individual ON-OFF control of the conveyors. By replacing the old relay panel with a PLC system, we provided a low maintenance solution that was easily integrated in their present set up. In addition, a mimic display system showed operators status & troublesome points in the system for quick and targeted response.

Features :

• Automatic Sequential startup and shutdown operation of conveyors

• Manual mode override control function

• 0 speed detection and trip control

• Mimic panel showing status of all conveyor functions

• Less maintenance as old relay logic control was replaced with PLC system

Additional Information:

• Item Code: Autoproject7
• Minimum Order Quantity: 1 Piece(s)

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• Interlocking up to 8 doors using single door open sensor
• Cascading option can let you add up to 16 doors
• No touch switch/push buttons for opening the door with LED indication
• Provision for emergency key to release all or certain doors
• PC based utility for easy configuration of door lock time, door open time, inputs and outputs
• Pre-Settable time delay for door magnet release time
• Programmable door opening time (DOTL)
• Easy mounting arrangement for fixing on wall
• Easy and quick installation